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Mechanism and Machine Theory
journal homepage: www.elsevier.com/locate/mechmachtheory
Design and analysis of a novel multi-speed automatic transmission
with four degrees-of-freedom
Peng Donga,b, Yanfang Liua,b,⁎, Peter Tenbergec, Xiangyang Xua,b
aDepartment of Automotive Engineering, School of Transportation Science and Engineering, Beihang University, Beijing 100191, PR
China
bBeijing Key Laboratory for High-effi cient Power Transmission and System Control of New Energy Resource Vehicle, Beihang University,
Beijing 100191, PR China
cInstitute of Industrial and Automotive Drivetrains, Ruhr-University Bochum, Bochum 44801, Germany
ARTICLE INFO
Keywords:
Automatic transmissionPlanetary gear setParallel-axis gear pair
Genetic algorithm
Power flow
EfficiencyABSTRACT
With the pressing demand of reducing fuel consumption and improving driving performance,
automatic transmissions (ATs) tend to have a wider ratio spread and more speeds. However, it is
difficult to achieve a compact design by using only planetary gear sets (PGSs) or only parallel-
axis gear pairs (PGPs). In this paper, we propose a novel multi-speed AT characterized by a
combination of PGSs and PGPs on two parallel axes. All feasible clutching sequences are
synthesized through a systematic procedure. Results reveal that we can obtain a nine, eleven or
thirteen-speed clutching sequence by tuning the stationary ratios of PGPs. A computationalmodel based on genetic algorithm (GA) is established to optimize the gear ratios. Within the
constraints of stationary ratios and single transition shift, an optimal solution is found with a
wide ratio spread. Furthermore, a matrix method is developed to analyze transmissionkinematics and kinetics, which is especially suitable for computer-aided analysis of complexfour degrees-of-freedom (DOFs) transmissions. Key parameters such as power flow, efficiency
and clutching sequence of the proposed AT are evaluated and compared. This research may shedlight upon synthesis, design and analysis of complex ATs with a wider ratio spread and morespeeds.
1. Introduction
In view of fuel economy and driving performance, there has been a rapid increase in market demand for ATs with a wider ratio
spread and more speeds. On the one hand, the highest gear ratio becomes smaller to improve fuel economy at high vehicle speed. On
the other hand, the first gear ratio becomes larger to improve drivability in the vehicle starting and creeping process. In addition, the
increasing number of speeds allows smaller gear steps to achieve more comfortable and smooth gear shift. Hence a growing numberof automakers are introducing passenger cars with eight or nine-speed ATs, as a part of the continuing e ffort to improve drivability
and fuel economy of their vehicles.
However, energy loss of ATs with high number of gear ratios may increase depending on di fferent driving scenarios. On the
highway, the vehicle usually runs at a certain speed for a long time after each gear shift. In this case, high number of gear ratiosenables the engine to work in the consumption-optimal speed range at di fferent vehicle cruising speed. The gains from the engine are
http://dx.doi.org/10.1016/j.mechmachtheory.2016.10.013
Received 21 April 2016; Received in revised form 9 September 2016; Accepted 20 October 2016⁎Corresponding author at: Department of Automotive Engineering, School of Transportation Science and Engineering, Beihang University, Beijing 100191, PR
China.
E-mail address: liuyanfangbeihang@163.com (Y. Liu).Mechanism and Machine Theory 108 (2017) 83–96
0094-114X/ © 2016 Elsevier Ltd. All rights reserved.
crossmore than the loss from gear shifts in terms of vehicle e fficiency. Conversely, if the vehicle runs under urban conditions with
continuous acceleration and deceleration, high frequency of gear shifts can lead to big energy loss which deteriorates the vehicle
efficiency severely. By introducing direct multiple gear shifts in the shift logic, not o
MMT_108 (2017) 83–96_BeiHang_Design and analysis of a novel multi-speed automatic transmission with four degrees-of-freedom
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