Abstract
Good shift quality in automatic transmissions is important for fuel
efficiency, driver comfort, and performance. Maintaining this
performance over the life of the vehicle is also important. Typically
lubricant development focuses on reducing viscosity and friction in order to reduce parasitic losses. In an automatic transmission other
factors are also important for good performance, primarily due to the
shifting clutches and the torque converter clutch. A high level of friction is desirable for torque capacity and a steady decrease in
friction as sliding speed (rpm) decreases is necessary for both good
shift feel and good friction system durability over the lifetime of the vehicle. Changes in the friction system over time that result in a
lowering of the friction level, particularly at higher sliding speeds,
compromise the performance of both types of clutches. In this paper ,
an experimental shifting clutch durability study demonstrates the
impact of changes in friction materials on the mu-v curve and how
small changes in a fluid can control these changes.
Introduction
Transmission designs are evolving to provide better efficiency through a larger number of ratios, faster shift times, and improved
comfort during shifts. These new designs have put increased
performance demands on shifting clutches, which in turn require advances in the materials used [ 1,2]. Among these materials are the
automatic transmission fluid (ATF) and the clutch friction material. These two key elements of the transmission not only need to meet high performance requirements on their own, they also need to work
well together to preserve the good performance of the transmission as
a whole. For this reason we consider the friction system - the
combined friction material, ATF, and testing conditions used - when
evaluating performance. Changes in the interactions of these elements
can be the difference between good and poor performance.
Improper management of torque flow through a transmission can
result in undesirable torque fluctuations often referred to as shudder or hunting. Shudder and hunting can cause noise and vibrations in a
transmission and make shifts between gears harsh, so collectively these torque fluctuations are called NVH (noise, vibration and
harshness). Considerable research has been performed to understand
NVH control in clutches [ 3, 4, 5, 6, 7, 8, 9, 10, 11 , 12, 13, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25]. These studies focus on the effect of
three main factors; friction material properties, operational conditions
and automatic transmission fluid (ATF) properties.
The interplay between material properties, operational conditions and
fluid properties to control NVH is quite complicated [ 3,4]. Since an
important factor in providing both high torque and good NVH
characteristics is the roughness and porosity of the friction material
[22], changes in these characteristics in performance testing may be
correlated with changes in performance. Higher roughness and porosity
inhibit the formation of a hydrodynamic film at high sliding speeds [ 8,
9, 16, 21], so that boundary friction dominates. The friction coefficient
remains high at all speeds for good torque transfer. Conversely, the phenomenon commonly referred to as “glazing” suggests a loss of
material porosity and smoothing of the surface. This low surface
roughness results in a reflective or shiny appearance. Reduced porosity leads to lower friction levels at high sliding speeds [ 8, 22].
The durability of friction systems designed for automatic transmissions may be evaluated using a variety of industry-standard
tests. There are two basic types of friction durability testing -
continuous drag testing and repeated engagement cycling. In the former, a friction system is subjected to continuous sliding under
pressure or continuous torque transfer in order to wear the system. In
the latter, a high speed braking engagement cycle is
SAE_2016-01-2206_Fluid Effects on Shifting Clutch Friction
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本文档由 SC 于 2023-05-19 13:49:50上传分享