论文标题

砂浆有限元公式,用于大型变形润滑接触问题,混合,弹性流动力和完整流体动力润滑之间的平滑过渡

A Mortar Finite Element Formulation for Large Deformation Lubricated Contact Problems with Smooth Transition Between Mixed, Elasto-Hydrodynamic and Full Hydrodynamic Lubrication

论文作者

Faraji, Mostafa, Seitz, Alexander, Meier, Christoph, Wall, Wolfgang A.

论文摘要

这项工作提出了一种新型模型和数值公式,用于润滑接触问题,描述了两个可变形3D固体与插入流体膜之间的相互作用。基于允许有限变形和任意本构定律的非线性连续性力学,一致描述固体。流体膜建模为由平均雷诺方程控制的固体之间的界面上的准2D流问题。平均雷诺方程利用了空间均质化的,有效的流体参数来解释表面粗糙度,并通过对压力场施加的阳性约束进行空化。与现有方法相反,该建议的模型解释了在相互作用的身体接触表面上每个局部点的摩擦接触术和流体动力学轨道的共存,并涵盖了整个范围,从一部分,弹性润滑到混合,弹性水平,最终在一个统一模型中的全膜水力润滑之间,最终与这些不同的型号的型号进行了这些不同的范围。至关重要的是,该模型依赖于最近提出的正规化方案,用于机械接触约束,结合了经典惩罚和拉格朗日乘数方法的优势,通过表达机械接触压力作为固体身体之间有效差距的函数,同时限制了(理论)在(理论上)无限高度接触压力的限制。从物理的角度来看,该方法可以视为表面浅层弹性变形的模型,其幅度取决于相互作用的固体表面粗糙度。通过使用几种具有挑战性且实际相关的基准测试案例来证明和验证一致,准确的模型行为。

This work proposes a novel model and numerical formulation for lubricated contact problems describing the mutual interaction between two deformable 3D solid bodies and an interposed fluid film. The solid bodies are consistently described based on nonlinear continuum mechanics allowing for finite deformations and arbitrary constitutive laws. The fluid film is modelled as a quasi-2D flow problem on the interface between the solids governed by the averaged Reynolds equation. The averaged Reynolds equation accounts for surface roughness utilizing spatially homogenized, effective fluid parameters and for cavitation through a positivity constraint imposed on the pressure field. In contrast to existing approaches, the proposed model accounts for the co-existence of frictional contact tractions and hydrodynamic fluid tractions at every local point on the contact surface of the interacting bodies and covers the entire range from boundary lubrication to mixed, elastohydrodynamic, and eventually to full film hydrodynamic lubrication in one unified modelling framework with smooth transition between these different regimes. Critically, the model relies on a recently proposed regularization scheme for the mechanical contact constraint combining the advantages of classical penalty and Lagrange multiplier approaches by expressing the mechanical contact pressure as a function of the effective gap between the solid bodies while at the same time limiting the minimal gap value occurring at the (theoretical) limit of infinitely high contact pressures. From a physical point of view, this approach can be considered as a model for the elastic deformation of surface asperities, with a bounded magnitude depending on the interacting solids' surface roughness. A consistent and accurate model behavior is demonstrated and validated by employing several challenging and practically relevant benchmark test cases.

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