论文标题

用于解决轮胎行业客户优先级的同时批量调整问题和调度问题的数学方法

A Matheuristic Approach for Solving a Simultaneous Lot Sizing and Scheduling Problem with Client Prioritization in Tire Industry

论文作者

Koch, Cyril, Arbaoui, Taha, Ouazene, Yassine, Yalaoui, Farouk, De Brunier, Humbert, Jaunet, Nicolas, De Wulf, Antoine

论文摘要

本文介绍了一个集成的批号和调度问题,该问题受到了公路轮胎行业的现实应用程序的启发。该问题考虑在有限计划范围内具有复杂资格约束的并行机器上不同项目的分配。它还考虑了大量特定约束的面板,例如:靠背,有限数量的设置,上游资源饱和度和客户的优先级。提出了一种新型的混合整数配方,目的是优化与库存和服务水平性能相关的不同归一化标准。基于这种数学公式,提出了一种基于问题的数学方法,该方法分别解决了批量和分配问题的问题来解决工业案例。计算研究和灵敏度分析是根据现实世界数据进行的,最多有170种产品,70个无关的平行机和42个时期。获得的结果表明,拟议方法在改善公司解决方案方面的有效性。实际上,对管理层的两个最重要的KPI分别优化了32%的后订单和13%的托管。此外,计算时间已大大减少。

This paper introduces an integrated lot sizing and scheduling problem inspired from a real-world application in off-the-road tire industry. This problem considers the assignment of different items on parallel machines with complex eligibility constraints within a finite planning horizon. It also considers a large panel of specific constraints such as: backordering, a limited number of setups, upstream resources saturation and customers prioritization. A novel mixed integer formulation is proposed with the objective of optimizing different normalized criteria related to the inventory and service level performance. Based on this mathematical formulation, a problem-based matheuristic method that solves the lot sizing and assignment problems separately is proposed to solve the industrial case. A computational study and sensitivity analysis are carried out based on real-world data with up to 170 products, 70 unrelated parallel machines and 42 periods. The obtained results show the effectiveness of the proposed approach on improving the company's solution. Indeed, the two most important KPIs for the management have been optimized of respectively 32% for the backorders and 13% for the overstock. Moreover, the computational time have been reduced significantly.

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