论文标题
涂料室中健康指数预测的机器学习方法
Machine Learning Methods for Health-Index Prediction in Coating Chambers
论文作者
论文摘要
涂料室会产生薄层,可利用物理蒸气沉积改善珠宝生产中的机械和光学表面性能。在这样的过程中,蒸发的材料在此类腔室的壁上凝结,并且随着时间的流逝会导致机械缺陷和不稳定的过程。结果,制造商执行广泛的维护程序以减少生产损失。当前基于规则的维护策略忽略了特定食谱的影响和真空室的实际状况。我们的总体目标是预测涂料室的未来状况,以允许对设备的成本和质量优化维护。本文描述了一种新型健康指标的推导,该指标是迈向涂层室的基于条件的维护的一步。我们间接使用腔室污染的气体排放来评估机器的状况。我们的方法取决于过程数据,不需要其他硬件安装。此外,我们为基于条件的健康指标的预测,评估了多种机器学习算法,该预测也反映了生产计划。我们的结果表明,基于决策树的模型是所有三个基准的最有效和表现最高,在平均平均误差中至少提高了至少0.22美元的$ 0.22美元。我们的工作为成本和质量优化涂料应用的维护铺平了道路。
Coating chambers create thin layers that improve the mechanical and optical surface properties in jewelry production using physical vapor deposition. In such a process, evaporated material condensates on the walls of such chambers and, over time, causes mechanical defects and unstable processes. As a result, manufacturers perform extensive maintenance procedures to reduce production loss. Current rule-based maintenance strategies neglect the impact of specific recipes and the actual condition of the vacuum chamber. Our overall goal is to predict the future condition of the coating chamber to allow cost and quality optimized maintenance of the equipment. This paper describes the derivation of a novel health indicator that serves as a step toward condition-based maintenance for coating chambers. We indirectly use gas emissions of the chamber's contamination to evaluate the machine's condition. Our approach relies on process data and does not require additional hardware installation. Further, we evaluated multiple machine learning algorithms for a condition-based forecast of the health indicator that also reflects production planning. Our results show that models based on decision trees are the most effective and outperform all three benchmarks, improving at least $0.22$ in the mean average error. Our work paves the way for cost and quality optimized maintenance of coating applications.