INTRODUCTION
More recently, the legislative and market pressure for CO2 reduction
and fuel efficient powertrains has led to the development of automatic
transmissions that include large number of gears (around 10), [ 1, 2].
The increased number of gears in ATs, however, increases the number
of shift types and shift events progressively, thus making the
development of new ATs significantly more time-consuming.
Therefore, new approaches for dynamic analysis of vehicles with
large number of gears AT have been developed [ 3].
Still, most of the AT dynamics modeling and control research work
published in literature relates to conventional ATs, typically those
with four or six gears [ 4, 5, 6]. The emphasis is on analysis and
compensation (typically by means of controls) of distinct effects of
AT shift dynamics such as inertia bump, torque hole, engine flare, and
transmission tie-up effects [ 4, 7]. There are, however, several
publications that analyze specific effects and related unconventional
controls, which are directly or indirectly related to advance ATs with
a large number of gears. This relates to double-transition shift [ 8],
where four clutches are active, and single-transition shifts (STS)
using an extra, normally-open clutch (three clutches are active) [ 9].
For better understanding of optimal shift behavior and development
of related control strategies, various optimization techniques have
been considered in [ 6, 10, 11].This paper presents two contributions in the field. Firstly, it analyzes
the aforementioned, well-known AT dynamics effects, but by using a
new, systematic and illustrative graphical approach based on the bond
graph methodology [ 12]. Although the approach was already applied
to ATs [ 13] (and also to hybrid electric transmissions [ 14, 15]), it is
employed in this paper in a broader sense in terms of covering a wide
set of AT single-transition shift dynamics effects. Secondly, the bond
graph approach is applied to develop a set of conditions for beneficial
use of extra clutch in the inertia phase of single-transition upshifts
and downshifts. Compared with [ 9], where a specific structure of
transmission model is used, the extra clutch conditions are derived
and analyzed herein for a more general case of any STS in an AT with
a large number of gears. The derived condition-based prediction of
beneficial use of extra clutch is verified by comparing the prediction
results with control trajectory optimization results for a wide range of
subsequent and skipping-gear shifts of a 10-speed AT from [ 16].
POWER TRAIN MODEL
The structure of a power train equipped with a torque converter AT
can be depicted by the block scheme shown in Figure 1 [5]. The
corresponding model equations are given in Appendix A based on [ 5,
17].Bond Graph Analysis of Automatic Transmission Shifts including Potential of
Extra Clutch Control
Vanja Ranogajec, Joško Deur, and Mirko Coric
Univ of Zagreb
ABSTRACT
New generation of torque converter automatic transmissions (AT) include a large number of gears for improved fuel economy. Control
requirements for such transmissions become more demanding, which calls for the development of new shift optimization and analysis
tools. This paper presents two contributions to the field of transmission dynamics analysis: (i) bond graph method-based shift transient
analysis, and (ii) deriving a unique set of conditions for beneficial use of a third (normally-open) clutch for any upshift or downshift,
with emphasis on inertia phase. The derived conditions are examined on an example of 10-speed AT based on the clutch torque input
trajectory optimization results. The examination results point out that the extra clutch has a potential of significant performance
improvement for any single-transition upshift in the inertia phase, in terms of reduced vehicle jerk RMS value due to the suppressed
inertia bump effect. The shift quality improvement is possible in the
SAE_2016-01-1146_Bond Graph Analysis of Automatic Transmission Shifts including Potential of
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