1. INTRODUCTION
Hybrid drivetrain hardware combines an electric motor and a
transmission, gear box, or hydraulic unit. With many hybrid electric
vehicle (HEV) hardware designs the transmission fluid is in contact
with the electric motor.
Representatives of some OEMs and tier suppliers have expressed
concerns about the electrical properties of automatic transmission
fluids (ATFs) - specifically, that the ATF may be sufficiently
conductive to short circuit the electric motor. The implication was
that the conductivity of the oil should be as low as possible in order
to ensure transmission reliability. This concern was echoed in a recent
paper on lubricants for hybrid electric vehicles [ 1], whose authors
recommended an arbitrary upper limit for new oil conductivity.
However, the strategy to pursue the lowest possible conductivity does
not consider the potential for oils with insufficient conductivity to
allow static buildup and discharge, which can lead to equipment
damage and increase the rate of oil degradation [ 2, 3, 4, 5].
In principle, there are two concerns regarding electrical conductivity
of ATFs and other lubricants. The conductivity should be low enough
so that the lubricant is a good electrical insulator, but also high
enough so that it can dissipate static charge. In practice, the difficult
task is to determine the range of acceptable conductivities for a
particular application and hardware configuration. How high is too
high? How low is too low?We have also heard concerns about to what extent the accumulation
of metal increases ATF conductivity and whether this could also to
lead to a short circuit of the motor.
Though concern over ATF conductivity may seem new in light of the
introduction of HEVs and EVs into the marketplace, these
characteristics have been considered before when electronics were
introduced into automatic transmissions [ 6]. Though the authors
stated that the electrical conductivity is important in light of
increasing use of electrical components, they did not offer guidelines.
The absence of electrical characteristics as part of ATF specifications
for the following 25 plus years suggests that while understanding the
value is important, in practice this characteristic is not problematic.
These conversations have prompted us to conduct a fundamental
research project to better understand the electrical conductivity of
ATFs. In this paper, we will present data that address the following
questions.
• What is the electrical conductivity of commercial ATFs, and
how much variation is there?
• Which ATF components have the largest effect on conductivity?
• How does conductivity change in use?
• What are the effects of oil aging, metallic wear debris and
dissolved metals?
Electrical conductivity is proportional to the number density and
mobility of charge carriers. The mobility of charge carriers is
determined primarily by their charge, size, and the viscosity of the fluid.Electrical Conductivity of New and Used Automatic Transmission Fluids
Chris McFadden, Kevin Hughes, Lydia Raser, and Timothy Newcomb
Lubrizol Corporation (The)
ABSTRACT
Hybrid drivetrain hardware combines an electric motor and a transmission, gear box, or hydraulic unit. With many hybrid electric
vehicle (HEV) hardware designs the transmission fluid is in contact with the electric motor . Some OEMs and tier suppliers have
concerns about the electrical properties of automatic transmission fluids (ATFs). Lubrizol has conducted a fundamental research project
to better understand the electrical conductivity of ATFs. In this paper, we will present conductivity data as a function of temperature for
a range of commercially available ATFs. All fluids had conductivities ranging from 0.9 to 8x10-9 S/cm at 100 °C and can be considered
insulators with the ability to dissipate static charge. Next we will deconstruct one ATF to show the relative impact of the various
classes of lubricant additives. We find
SAE_2016-01-2205_Electrical Conductivity of New and Used Automatic Transmission Fluids
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