Abstract
As part of its midterm evaluation of the 2022-2025 light-duty
greenhouse gas (GHG) standards, the Environmental Protection
Agency (EPA) has been acquiring fuel efficiency data from testing of
recent engines and vehicles. The benchmarking data are used as inputs to EPA’s Advanced Light Duty Powertrain and Hybrid
Analysis (ALPHA) vehicle simulation model created to estimate
GHG emissions from light-duty vehicles.
For complete powertrain modeling, ALPHA needs both detailed
engine fuel consumption maps and transmission efficiency maps. EPA’s National Vehicle and Fuels Emissions Laboratory has
previously relied on contractors to provide full characterization of
transmission efficiency maps. To add to its benchmarking resources, EPA developed a streamlined more cost-effective in-house method of
transmission testing, capable of gathering a dataset sufficient to
broadly characterize transmissions within ALPHA. This technique targets the range of transmission operation observed during vehicle
testing over the EPA city and highway drive cycles.
This paper describes the method and test results of the benchmarking
process used to gather transmission data. With this method, the
transmission is tested as a complete system, as opposed to disassembling the transmission components and testing each
separately. To develop this test method, a 6-cylinder EcoTec 4.3L
engine with a 6L80 six speed automatic transmission from a 2014 Chevrolet Silverado was installed in an engine dyno test cell. The
transmission dataset includes gear efficiencies, torque converter
slippage and K factors, oil temperature and pressure, and OBD/epid CAN bus data.The transmission data collected using this benchmarking method were supplied as inputs to the EPA ALPHA model including
transmission gear efficiency, torque converter K factors, and spin
losses. The ALPHA results were then validated to vehicle chassis dynamometer test data.
Introduction
During the development of the light-duty GHG standards for the years 2017-2025 [1 ], EPA utilized a 2011 light-duty vehicle simulation study
from the global engineering consulting firm, Ricardo, Inc. This study provided a round of full-scale vehicle simulations to predict the effectiveness of future advanced technologies.
The LD GHG regulation required that a comprehensive advanced
technology review, known as the midterm evaluation, be performed
to assess any potential changes to the cost and the effectiveness of
advanced technologies available to manufacturers for MYs 2022-2025. For the midterm evaluation, EPA is using its full vehicle
simulation model, called the Advanced Light-duty Powertrain and
Hybrid Analysis Tool (ALPHA) [2], to supplement and expand upon the previous study used during the Federal rulemaking. ALPHA will
be used to confirm and, if necessary, update efficiency data from the
previous study, to include the latest efficiencies of advanced downsized turbo and naturally aspirated engines. ALPHA will also be
used to simulate and investigate effectiveness contributions from
advanced technologies not considered during the original Federal rulemaking, such as continuously variable transmissions (CVTs) and
Atkinson-cycle naturally aspirated engines.Testing and Benchmarking a 2014 GM Silverado 6L80 Six
Speed Automatic Transmission2017-01-5020
Published 11/17/2017
Mark Stuhldreher
EPA Office of Mobile Sources
Youngki Kim
University of Michigan
John Kargul, Andrew Moskalik, and Daniel Barba
US Environmental Protection Agency
CITATION: Stuhldreher, M., Kim, Y ., Kargul, J., Moskalik, A. et al., "Testing and Benchmarking a 2014 GM Silverado 6L80 Six
Speed Automatic Transmission," SAE Technical Paper 2017-01-5020, 2017, doi:10.4271/2017-01-5020.Downloaded from SAE International by University of Michigan, Sunday, July 29, 2018In the past, EPA has relied on contractors to provide full benchmark
testing and characterization of transmissions to build comprehensive
efficiency maps which w
SAE_2017-01-5020_EPA_Testing and Benchmarking a 2014 GM Silverado 6L80 Six Speed Automatic Transmission
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