ABSTRACT
General Motors has recently developed a
front-wheel drive
version of its two planetary two-mode transmission (2-MT)
for a hybrid-electric vehicle powertrain [ 1]. This newer
transmission includes two planetary gears
with two transfer
clutches and two braking clutches. With activation of
designated pairs of these four clutches, four fixed-gear ratios
between the transmission's input shaft and output shaft are
obtained. In addition, activation of specific individual
clutches gives two modes of operation whereby the IC engine
speed is decoupled from the vehicle velocity thus providing
an electrical continuously variable transmission (ECVT).
This present paper extends the power-split analysis in [ 2] by
deriving a safe-operating region (SOR)
in the plane of IC
engine speed vs. vehicle velocity for the four fixed-gear and
two ECVT modes. This SOR is bounded by the speed
limitations of the 2-MT components. Similar results are
presented for the Toyota Hybrid System II (THS-II)
transmission. Also developed is the vehicle velocity limit for
both the 2-MT and the THS-II transmissions under battery
electric vehicle (BEV) operation.
INTRODUCTION
The front-wheel drive version of GM's 2-MT includes two
electric machines; two planetaries, one a compound
planetary, and the other a simple planetary; two transfer
clutches, and two braking clutches. References [ 1], and [ 3],
[4], [5], [6] give detailed descriptions of this latest version of
the 2-MT. As discussed in
[2], the activation of specific pairs
of these four clutches provides
four fixed ratios between the
input and output shafts of the 2-MT. This fixed-gear-ratio
operation is similar to a four-speed automatic transmission
excluding the torque converter. In addition, activation ofspecific single clutches provides two operating modes
whereby the IC engine speed on
the transmission input shaft
is decoupled from the vehicle velocity. This decoupling
allows for the IC engine to idle without a torque converter.
These two modes achieve electrical continuously variable
transmission (ECVT) operation by splitting the IC engine
output power into two paths to the transmission output shaft.
One path maintains the IC engine output power in its original
mechanical power form. The second path involves a double
energy conversion whereby the IC engine's output
mechanical power is converted to electrical power and this
electrical power is reconverted back to mechanical power.
Thus ECVT operation is achieved at the expense of this
mechanical-to-electrical-to-mechanical double energy
conversion of a portion of the IC engine output power.
Reference [ 2] develops a dimensionless variable, termed a
separation factor that determines
the fraction of the IC
engine's output power that takes each of these two paths
through the transmission. This separation factor is formulated
for each of the two ECVT modes. For these two modes the
separation factors involve the ratio of the vehicle velocity to
the engine speed, similar to the speed ratio defined in [ 9].
Since ECVT operation allows for a
decoupling of IC engine
speed and vehicle velocity, the value of each of these two
separation factors can be adjusted by controlling the engine
speed for a given vehicle velocity. Thus in both modes the
split of IC engine power between the two paths can be
controlled. In general, there is a tradeoff that involves the fact
that transmitting 100% of the IC engine power over the
mechanical path, yielding the highest transmission efficiency
by avoiding the double energy conversion, results in higher
less efficient IC engine speeds. So the 2-MT efficiency must
be balanced against the IC engine efficiency in the two ECVT
modes.
Kinematic Study of the GM Front-Wheel Drive
Two-Mode Transmission and the Toyota Hybrid
System THS-II Transmission2011-01-0876
Published
04/12/2011
Jerome Meisel
Georgia Institute of Technology
Copyright © 2011 SAE International
doi:10.4271/2011-01-0876
SAE Int. J. Engines | Volume
SAE_2011-01-0876_Georgia Institute of Technology-Hybrid_Kinematic Study of the GM Front-Wheel Drive Two-Mode Transmission and the Toyota Hybrid System THS-II Transmission
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