Abstract
Toyota Motor Corporation developed the Multi Stage Hybrid System
for the Lexus flagship LC500h coupe with the aim of achieving an
excellent balance between fuel economy and acceleration
performance. The Multi Stage Hybrid Transmission used in this new hybrid system includes a shift device located immediately the power
split device and motor.
Compared with existing hybrid systems, acceleration performance is
improved by increasing the driving force at low and medium vehicle
speeds in lower gears, fuel economy and heat management performance are improved by reducing electrical loss by selecting the
optimal gear depending on the driving state. The Multi Stage
Transmission uses a shift device with a wide gear ratio range to maximize both fuel economy and acceleration performance.
The transmission was designed to achieve the appropriate size to be
mounted in a new platform, as well as class-leading low noise levels
for adoption in luxury vehicles. This is a key development item for
Lexus vehicles which must meet high customer expectations in terms of silence characteristics, specifically in hybrid transmissions, due to
the various components with backlash, which can lead to various
rattling noises.
This paper describes the technology developed to reduce rattling
noise in the Multi Stage Hybrid Transmission.
1. Introduction
In 2006, Lexus introduced the GS450h, equipped with the Lexus Hybrid Drive (LHD) system developed for rear-wheel drive (RWD)
passenger vehicles. This system was later adopted for the all-wheel
drive LS600h in 2007 as well. At the core of system was the hybrid transmission with a two-stage motor speed reduction device [ 2]. While providing superior fuel economy, the acceleration performance
of this hybrid system is also highly regarded by drivers of competing
vehicles. Since the introduction of these vehicles, various refinements have been applied to the hybrid transmission, adding to the already
major contributions made towards reducing CO
2 emissions.
However, in recent years, increasing awareness of environmental
pollution has created growing demand for various types of low-emission vehicles, as even more stringent emissions regulations are
being announced across the globe. In an effort to develop and
popularize vehicles with even higher environmental performance, automakers around the world have been actively developing
ecofriendly vehicles, and a wide range of systems have been launched.
Competition in the market has never been higher. Even in the luxury coupe market, dominated by vehicles with excellent dynamic
performance, hybridization has become a trend, as still higher levels
of fuel economy and acceleration performance are in demand.
To achieve supreme balance between fuel economy and acceleration
performance in the RWD coupe market, Toyota has developed the Multi Stage Hybrid System. By combining this system with a V6
engine, the all new LC500h achieves a 0-to-60 mph time of 4.7
seconds and 30.0 mpg of combined fuel economy, all the while meeting SULEV requirements for exhaust emissions. At the core of
this system is the newly developed Multi Stage Hybrid Transmission,
including a shift device located immediately after the power split device and motor.
2. Development Objectives
One of the main focus points in the development of the new Multi Stage Hybrid Transmission was to secure equivalent noise and
vibration characteristics as the current model LS600h, equipped with
the L110 series transmission, while achieving even higher levels of fuel efficiency and acceleration performance.Rattling Noise Reduction Technology for Multi Stage Hybrid
Transmission2017-01-1157
Published 03/28/2017
Hiroyuki Tateno, Yuji Yasuda, Masatoshi Adachi, Haruhisa Suzuki, Tomoaki Furukawa,
Koji Hayashi, and Shohei Nagata
TOYOTA MOTOR CORPORATION
CITATION: Tateno, H., Yasuda, Y ., Adachi, M., Suzuki, H. et al., "Rattling Noise Reduction Technology for Multi Stage Hybrid
Transmission,
SAE_2017-01-1157_Toyota_Rattling Noise Reduction Technology for Multi Stage Hybrid Transmission
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